MISSION:

MAX OUT your QPC
MAXIMIZE the density and efficiency of your fleet
MINIMIZE number of racks, Real estate, Handling, and shipping costs

With your part math data, we design the rack

PROTOTYPE turned around
in 48 Hrs. on most models

STATE OF THE ART MODELING

• The frame is the only component that is completely welded.
• The Internal parts are a metal laser sub assembly.
• Laser cut and precision locked together

Racks Unlimited Concept

Modeling our racks this way...

• Allows for Precision throughout manufacturing
• Frames can be used again for future programs
• Less welding! Less expensive to fabricate!!!!
• Reduce the risk of variance caused by welding
• Assembly is exactly the same each time
• Repairs are easy and cost effective

EXISTING PROGRAM EXAMPLE

With your part math data and a list of requirements, we were able to customize a more efficient rack model than the existing.

CURRENT RACK:
In use for 5 years, holds: 16 parts/rack
Requested Fleet size: 1113 racks

OUR CONCEPT:
Holds: 18 parts/rack
Requires a fleet size of only: 990 Racks!

REDUCING FLEET SIZE BY 20%

By Modeling Custom Dunnage Extrusions we are able to

• Minimize wasted space and maximize part density
• Provide a more secure dunnage application that will
• Better protect parts in transit

PROTOTYPING

• Complete modeling capabilities
• We can read any math data from:
  • Catia (All Versions)
  • Proprototyping
  • Solid Works
  • Iges
  • Unigraphic
  • and many more
• Physically taking your part and mocking up a rack design on the spot
• Maximizing the parts in a rack with no touch points and no damage
• Containers made to your specifications
• All components are manufactured in-house, with our press shop and tool room
• Tweaking for perfect fit included in prototyping costs
• Ergonomically friendly
• Prototype costing is reverted to the Mass cost upon production PO
• Most prototypes within 48 hours